Completed project · July 2026

Polyurea Flake Garage and Basement Floor in Gurnee, IL

We coated a 450 sq ft two-car garage and a 193 sq ft basement floor in Gurnee with polyurea, Gravel flake and a polyaspartic topcoat.

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Gravel blend flake coating on garage floor, steps and wall cove base

What we did

The slab in this two-car garage was new concrete, with no cracks and no old coating on it. That's about as good a starting point as we get. There was nothing to strip off and nothing to patch, so our time could go straight into prep and coating. The homeowner wanted more than the open floor, though. We also had 55 linear feet of vertical concrete to coat, the low curbs and slab edges along the walls, plus a 193 sq ft basement floor that would get the same system.

New concrete still needs prep. Fresh slabs often have a smooth, dense top layer and a light sheen, and a coating can't grip that well. We diamond ground the garage and basement floors, which means running a grinder with diamond-studded heads to open up the surface and leave an even, slightly rough profile. We chose diamond grinding over acid etching because grinding gives a consistent result you can see and check. The vertical faces along the walls were mechanically profiled too, so the coating would bond there as well as it does on the floor.

With the surfaces ready, we put down the polyurea base coat and broadcast Gravel flake to full rejection, meaning we kept adding flake until the wet base couldn't hold any more. Once it set, we scraped and vacuumed off the loose flake. The clear polyaspartic topcoat went on next, with aluminum oxide grit mixed into it across all 450 sq ft of the garage for better traction underfoot. The walls got the same polyurea garage coating system, so the floor and edges are sealed as one continuous surface. The basement got the same system and Gravel blend.

The whole install took us one day. The floors were walkable after about 12 hours and ready for full use, cars included, after about 48 hours. The Gravel blend gives both spaces a matching look from the garage down to the basement. If you've got a newer home with a clean slab like this one, prep is simpler, but grinding still matters, and coating the wall edges and adding grit to the topcoat are worth thinking about up front.

Services on this job

After: Polyurea Gravel flake garage and basement floor in Gurnee, IL Before: Polyurea Gravel flake garage and basement floor in Gurnee, IL
Before & after: drag to compare

How we installed it

  1. 1Polyurea (Base Coat)
  2. 2Decorative Flakes
  3. 3Polyaspartic (Top Coat)
  1. Surface Preparation

    • Remove surface sheen and contaminants
    • Diamond grinding for proper surface profiling and adhesion
    • Repair cracks and patch imperfections
  2. Base Coat & Flake Application

    • Apply Polyurea base coat
    • Broadcast decorative flakes 100% to rejection
  3. Top Coat & Cleanup

    • Scrape and vacuum excess flakes
    • Apply clear Polyaspartic top coat
    • Job site cleanup

Also on this job

  • Vertical Surface Coating (55 ln ft) — Vertical concrete surfaces (toe-kicks, curbs, exposed slab faces) mechanically profiled and coated with the same polyurea/polyaspartic system applied to the horizontal slab, producing a continuous monolithic seal at the floor-to-wall transition.
  • Slip Resistance (aluminum oxide) (450 sq ft) — Aluminum-oxide aggregate broadcast into the topcoat to raise the coefficient of friction and improve underfoot traction.
  • Wooden Steps
  • Basement — Polyurea / Flake / Polyaspartic Coating — Basement.

Project photos

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Questions about this project

How much does a polyurea garage floor coating cost in Gurnee?

This job came to $3,650.85, and that covered the 450 sq ft garage with coated wall edges and slip-resistant topcoat, plus a 193 sq ft basement floor. A standard two-car garage on its own is usually $2,000–$3,500, and polyurea-polyaspartic flake typically runs about $5.50–$7 per sq ft installed. We give an exact price only after seeing the floor in person.

How soon can I drive on a new polyurea garage floor?

On this job the floor was walkable after about 12 hours and ready for full use, cars included, after about 48 hours. Temperature and humidity can shift those times a bit, so we list cure times on each estimate.

Does new concrete need to be ground before coating?

Yes. Even this new, crack-free slab got diamond ground, because fresh concrete can have a smooth surface and sheen that keeps a coating from bonding well. Grinding opens the surface so the base coat can grip.

Can you coat the garage and basement at the same time?

Yes. On this Gurnee job we coated the 450 sq ft garage and the 193 sq ft basement with the same polyurea, Gravel flake and polyaspartic system, and the install took one day. For a free estimate, call our Mundelein team at (847) 999-6330.

Want a floor like this in Gurnee?

Free on-site estimates from our Mundelein office. Call (847) 999-6330 or book online.

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